Part Forming


Essex Active can make your vision become a reality regardless of the project needs.


Our team of solutions experts can provide hot or cold part forming, as well as thermoforming.


Essex Active is already the leader in formed wedge production for the electrical industry, but that is not all we can do. Essex Active has the manpower to make your products at the highest level; our consultation team will work with you on any specialized needs to design and develop parts — while your staff stays focused on your specialties.

Formed Parts


  • square and round Wedges
  • creasing, folding & cuffing
  • shaping
  • heat forming



  • Kapton
  • Glass cloth
  • Copper foil
  • PTFE
  • Nomex and many others.



  • exceptional quality control
  • increased efficiency
  • reduction of inventory and scrap
  • custom dimensions
Browse the full range of materials and place your order now.

Essex Active is the fabrication and conversion services division of Essex Brownell. It specializes in building strong supplier partnerships, reducing or eliminating redundant processes, and producing rapid prototypes while using state–of–the–art industrial technology. Essex Active is a recognized industry leader in slitting, sheeting, cutting, chopping and laminating as well as die cutting, stamping, punching and part forming. For over 50 years, Essex Active has made doing business simpler by forming mutually beneficial relationships and being active participants in thought leadership, innovation, and quality elevation.